To begin the installation, the concrete substrate upon which the epoxy will be applied must be thoroughly prepared. This typically involves cleaning the surface to remove any dust, dirt, grease, or other contaminants. A diamond grinding machine or shot blasting equipment can be used to abrade the surface, ensuring better adhesion of the epoxy. The concrete surface is then vacuumed to remove any residual dust. Cracks, pits, and other imperfections in the concrete are patched with an appropriate repair material. Once the floor is clean and defect-free, the epoxy mix is prepared. This often consists of a two-part system – a resin and a hardener. These components are mixed together in precise ratios, following the manufacturer’s instructions.
The mixed epoxy solution is then applied to the prepared concrete substrate using rollers or trowels. Depending on the desired finish and use case, multiple layers of epoxy might be applied, sometimes with added aggregates or decorative chips for aesthetics and slip resistance. After the final layer is applied, the epoxy needs to cure. The curing time can vary depending on the specific product and environmental conditions, but it’s typically recommended to allow at least 24 hours before allowing foot traffic and longer for vehicular traffic or heavy equipment.
